Advances in Nano-Scale Plugging Agents for Water-Based Drilling Fluids: Mechanisms and Applications

nano; emulsion; plugging agent; high-performance water-based drilling fluid

Authors

  • Yunshan Qin School of Chemistry and Environmental Engineering, Yangtze University, Jingzhou, Hubei 434023, China
  • Yuhan Wang Hubei Provincial Engineering Research Center for Clean Production and Pollutant Control in Oil and Gas Fields, Yangtze University, China
  • Yonglong Li Bohai Drilling Engineering Co., Ltd., China National Petroleum Corporation, Dagang, Tianjin 300280, China
  • Shuyan Li Hubei Provincial Engineering Research Center for Clean Production and Pollutant Control in Oil and Gas Fields, Yangtze University, China
Vol. 13 No. 08 (2025)
Chemistry and Environmental Engineering
August 18, 2025

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During drilling operations, the efficient sealing of nano- to micro-scale fractures effectively mitigates the invasion of the fluid phase, ensures the long-term structural stability of shale formations, and suppresses hydration swelling together with associated wellbore-instability phenomena. Consequently, determining how to seal nano- and micro-scale fractures in shale reservoirs has become a prominent and intensively studied topic within the domain of water-based drilling-fluid research. Nano-sealing materials, characterized by their ultra-fine particle dimensions together with their distinctive physical and chemical properties, demonstrate pronounced potential for improving fluid-loss control as well as for enhancing overall wellbore stability. Building upon this foundation, the present study systematically classifies the nano-plugging agents that have been reported in recent years, conducts a detailed analysis of their respective sealing mechanisms, and explores the prospective developmental trajectories of nano-plugging agents, thereby offering new and valuable insights for subsequent investigations focused on water-based drilling-fluid plugging agents. Nano-emulsion plugging agents possess multifunctional, high-efficiency, low-cost, safe, and environmentally friendly characteristics, and the related research holds substantial engineering significance and practical value.